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91免费在线看片科技創新新（xīn）型（xíng）高效BLGZ型係列閉路（lù）式幹燥、冷卻機麵世啦！

信息來源： | 發布日期： 2013-05-27 00:00:00 | 瀏覽量：4170382

摘要：

應用範圍：1.主要用於含有溶劑、溶媒的物料的幹燥（zào）和溶媒的回收2.搖擺顆粒、濕法高速混合製粒（lì）含有溶劑的顆粒（lì）物料幹燥3.醫藥（yào）、食品、化工（gōng）等領域含有溶劑的濕顆粒和粉狀顆（kē）粒的幹燥4.大顆粒或小塊狀以及較小粘（zhān）性的（de）物（wù）料的（de）幹燥Application：1. Mainly used for solvent recover …

應用範圍：
1.主要用於含有溶劑、溶媒（méi）的物料的幹燥和（hé）溶媒（méi）的回（huí）收
2.搖擺顆粒、濕法高速混合製粒含有溶劑的顆粒物料幹燥
3.醫藥、食品、化工等領域含（hán）有溶劑的濕顆粒和粉狀顆粒的幹（gàn）燥
4.大（dà）顆粒或小塊（kuài）狀以及較小粘性的物料的幹燥
Application：
1.     Mainly used for solvent recover and drying of material with solvent.
2.     For drying of material with solvent from Sway Granulator and high-speed mixing granulator.
3.     For drying of wet granules and powder granules with solvent in food stuff, chemical industry, pharmaceutical industry and so on.
4.     For drying of large granules, small blocks and Low-viscosity material.
工作原理：
以氮氣為傳導傳熱介（jiè）質，實現對（duì）製藥、生化、化工、生（shēng）物等技術領域含有機溶媒（méi）、溶劑物（wù）料的幹燥生產（chǎn）與溶媒（méi）、溶劑的回收，具備安全生產、高效、低耗節能減排的實用性。
幹（gàn）燥（zào）機內的氣體在風機（引風、送風兼用（yòng））的循環下，經換（huàn）熱器加熱，由（yóu）高效過濾器過濾後進（jìn）入（rù）沸騰式加熱、幹燥物料，熱風（fēng）穿過物料的同時由內攪拌機構的不斷攪拌下使物料與熱空氣充分接觸（chù）換熱。待（dài）物料內的溶媒（酒精、丙酮、甲醇等）蒸發出來，在循環氣體的帶動（dòng）下，夾帶於氣體中的細粉物（wù）料，經氮氣反吹除塵器（qì），實現對夾帶於（yú）氣體中（zhōng）的粉塵物料進行捕（bǔ）集（jí），餘熱氣體經由（yóu）過濾器過濾後進入冷凝器（qì），經冷凝（níng）器冷卻介質，冷凝至露點和氣體分離，實現對有機溶媒的回收。分離（lí）後的氣體再由風（fēng）機送入加熱（rè）器，這樣（yàng）周而複始的循環工作。直至（zhì）將所（suǒ）有的溶媒從物料中蒸發、分離、冷凝出來。
幹燥後物料（liào）經過冷卻後從底部再排放出來，盛放物料的網板是由氣缸控製的可活動翻板。
物料排放完畢（bì）後，可（kě）用風（fēng）機對幹燥室內的（de）過濾器進行清掃過濾。
Working principle:
Take nitrogen as medium for heat transfer, to realize solvent recovery and drying of material with solvent, with features of safety, high efficiency, Low energy consumption and so on.
Air under the circulation function of fan(both blower fan and suction fan),after heated by steam radiator and filtrated by HEPA filter, entry into fluid bed dryer to dry the material. At the meantime, under the continuous stirring of stirring system inside the dryer, hot air and raw Material exchange their heat fully. After solvent (alcohol, acetone, methanol and so on)steamed out, fine powder together with circulating gas come out, fine powder caught by nitrogen blowback system. Waste-heat air after filtrated by filter entry into compensator, solvent is cooled to dew point and separated from air, so solvent recycled. Separated air is fed into air heater by fan, go round and begin again like this..Until all solvent is steamed out, separate and recovered.
After drying, products are discharged from the bottom of the dryer, net plate for material is flexible reverse turning bed and controlled by cylinder.
After all products discharged, fan can clean the air filter inside the dryer.
設備的特點及優勢： Features and Advantage.
1.高效
設（shè）備為全封閉結構，無（wú）死角，出風、進（jìn）風均采用高溫高效（xiào）過濾，整個係統采用三級除塵，除塵效率更高，且易拆裝（zhuāng）、清洗。在物料幹燥完成後，使用反吹技術，除塵更徹（chè）底，減少清（qīng）洗頻率，操作簡單，有效降低勞動（dòng）強度並可（kě）避免產品受汙染的情況，符合GMP要求。
設備（bèi）能夠長期穩定的連續運行，自動化程度高。既可（kě）幹燥、冷卻溶媒，又可冷卻（què）物料（liào），幹（gàn）燥（zào）效率比回轉、耙式的高，可（kě）提高4~5倍的幹燥速度（dù），同時（shí）幹燥後的產品品質穩定（dìng），為用戶創造更大的產品價值。
根據客戶需要，可（kě）配備真空上料（liào）、出料，提高一體化（huà）智能操作。
2.安全
基於有機（jī）溶劑具備（bèi）易爆易燃的安全危險性，本機組係（xì）統內同時采用在線測氧、超壓泄放和防爆（bào）、泄爆等安全技術手段（duàn），通過智（zhì）能化控製技術，實現對係統內氧氣殘留量的監測，氣（qì）壓（yā）平衡監測和自動調節控製。當係統內的空氣（qì）（氧氣（qì））含量超過0.5%（v/v）時，測（cè）氧（yǎng）裝（zhuāng）置即會通過控製係統指令（lìng）氮氣補充閥打開，向係（xì）統內補充（chōng）新鮮氮氣，使係統內的氧氣（qì）殘留（liú）量恢複到安（ān）全設定（dìng）值的範圍內（nèi）（閉路循環（huán）係統設（shè）計為正壓，氧氣的進入則是通過加（jiā）料過程進入循（xún）環係統）。當係統內的氣壓值超過設定值時（循環係統氣壓平衡值設定為0.02mPa），泄壓裝置則會通過智能控製中心指令，自動打開泄壓氣動閥，排（pái）除超壓氣體，而防爆泄爆裝置，則是本機組采用的另（lìng）一（yī）項安全技術措施，即係統內（nèi）電氣（qì）或關鍵部（bù）位發生故障（zhàng），係統正常工作失靈，氣壓升（shēng）高至安全極限值（係（xì）統設計耐壓值小於等於0.05Mpa），防爆泄爆裝置即會（huì）自動打開（kāi）定向泄爆並自動切斷電源，關閉進出管道閥門，保證溶媒（méi）沒有（yǒu）與氧氣反應的可能性，有效的避（bì）免設（shè）備在（zài）生產過程中發生火災或爆炸事故，^大限度的規避人員傷（shāng）亡和財產（chǎn）損失，確保生產（chǎn）安全.
3.節能.
   設備是（shì）全封閉式（shì）係統（tǒng），熱介質經過網板向上（shàng）吹起（qǐ）物料（liào），與物料的接觸更充分，使傳熱和傳質過程（chéng）得以強化，在較小的風量下能夠（gòu）達到較高的氣體含濕（shī）量，因此工作時隻需要（yào）微正壓，風量較小，設備的風機功（gōng）率降低，噪音變小，同時幹燥之後含有溶媒的熱濕氣（qì），經過冷凝器（qì）分離後，回收（shōu）的溶媒可以再次（cì）利（lì）用，同時，低露點（diǎn）的氮氣經循環風機後（hòu）進入加（jiā）熱器重新加熱循環利用，與常規烘幹（gàn）設備相比，熱效率提高了，動力消耗明顯下降，因此節約了（le）設備的能（néng）源（yuán）損耗及生產成本。
4.環保
   本（běn）機組實現對含有溶媒物料在（zài）幹燥生產工藝過程中的（de）回收利用，在解（jiě）決相關行業在幹燥難（nán）與廢氣排放汙染重的基礎上，實現溶劑回收利用，同時做到（dào）零排放，避免了尾氣（qì）對環境的汙（wū）染，獲（huò）得節能減排的（de）實用性效果。
 
1.High efficiency.
This machine is fully enclosed structure, no dead corner, both air exhaust system and air in system takes high-temperature and high-efficiency filter. The whole system has 3 levels of dust catcher, with high-efficiency dust catcher, easy to discharge and clean. After drying finished, because of blowback system, dust elimination is more thoroughgoing, reducing cleaning frequency, which can reduce labor intensity and avoid pollution of different products, Low viscosity, meeting GMP standards.
This machine can work continuously and steady in a long term, high degree of automation. It not only can dry, cool solvent, but also can cool raw material, drying efficiency is higher than other dryer, 4 to 5 times drying speed. And, the finished products have good quantity, which can create bigger product value for the user.
According to the user’s requirement, vacuum feeder, vacuum discharger for optional, to enhance automatization degree.
2. Safety.
Because of flammable and combustible dangerous of organic solvent, this machine take Safety technologys including on-line Oxygen checking, explosion-proof, Explosion venting and so on. Through intelligentized control technology, to monitor Oxygen residues/Pressure balance in the system and automatic modulation control. When air(oxygen) content exceed 0.5%(v/v),oxygen checking device open the Replenishing valve to supply fresh nitrogen by control system, to recovery the oxygen residues to a safety value(closed-circuit system is designed into positive pressure,oxygen entry into circulation system by material feeding).When air pressure inside the system exceed setted value(air pressure balance is setted into 0.02mpa),explosion venting device will automatically open decompression Pneumatic valve to exhaust some air by intelligentized control .The explosion-proof and explosion venting system is another safety technology of this machine, that is when certain electrical equipment or key device damaged, the system is out of normal working and air pressure up to safety ultimate value(≤0.05Mpa),explosion-proof  and explosion venting system will be automatically opened, power  cutted off  and pipe valve closed, there is no probability of solvent reacting with oxygen,which avoid fire damagesor explosion during machine working.to make sure safety production.
3. Saving energy.
This machine is full closed system. Hot air through net board blow up the material. Hot air contact with material fully. The process of heat transfer is enhanced. At a Few air condition, a high air moisture can be got, so Only Micro positive pressure during working, needed air quantity is small. Fan power of this machine is smaller and less noise. At the meantime,
Hot air with solvent after drying is separated by condensator. The recoveryed solvent can be reused. So saving energy  and production cost. Also, Low dew point nitrogen is sent to air heater for cyclic utilization by fan. Compared with common dryer, thermal efficiency enhanced, power consumption reduced, so heat consumption and production cost saved.
4.Environmental protection.
This machine recovery the solvent from raw material during drying process based on solving the problem hard drying and Heavy pollution. At the meantime, zero exhaust avoid environmental pollution because of waste gas.
技術參數：Technical parameters
 
型號Model
60
120
150
200
300
400
500
項目Item
單位Unit
原料容器
Container of raw material
直徑Dia.
Mm
Φ900
Φ1000
Φ1100
Φ1400
Φ1600
Φ1800
Φ2000
生產能力
Production capacity
^小Min
kg/batch
40
70
90
120
150
255
355
^大Max
kg/batch
65
135
170
250
355
480
580
蒸汽耗量 Steam consumption
kg/batch
130
210
240
280
360
500
600
氮氣量Nitrogen consumption
m3/min
0.6
0.6
0.9
0.9
1.1
1.6
2.0
風（fēng）機功（gōng）率Power of fan
kw
11
18.5
22
30
37
45
55
溶媒回收率 Solvent recovery percentage
%
≥95
溫度Temperature
℃
常溫~140℃   根據物料特性調節（jiē）（room temperature to 140℃,Adjustable according to material features）
物料收率Product ratio
%
>99
終含濕量Final moisture
%
~0.2
噪音Noise
db(A)
≤75
外形（xíng）尺寸（長x寬）Overall dimensions(LxW)
mm
6852X3740
7266X3803
7340X3910
7550X4330
8420X4620
9870X5520
10600X5600
高度Height
H1
mm
4800
5500
5750
5750
6540
6540
6600
H2
mm
4000
4100
4200
4420
4620
4700
5050
說明：以上參數僅供參考，幹燥強度（dù）與物料特性、使用溫度等因素有關。
Notes:Parameters above for reference only.Drying capacity depends on material features,
drying temperature and some other factors.
 
 
BLGZ型係列閉路式幹燥、冷卻機
 BLGZ型係列閉路式幹燥、冷卻（què）機由我公司自主研發，高效節能，全（quán）國首創，歡迎洽談（tán）。
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